A copper wire granulator—also known as a copper cable recycling machine or copper granule machine—is specialized equipment designed to recycle scrap wires and cables by separating valuable copper from plastic insulation.

The process involves:

1. Crushing the wires into small particles.

2. Separating copper from plastic using airflow or electrostatic separation.

This clean, mechanical recycling method replaces outdated, harmful practices like cable burning, making it a highly efficient and eco-friendly solution for waste management.

Modern copper wire granulators typically include:

• A crusher (to shred wires)

• A conveyor (to move materials)

• A vibrating screen (to filter particles)

• A separation system (to split copper and plastic)

The final product is high-purity copper granules, which can be reused in manufacturing new wires, electronics, and other copper-based products. By turning scrap into a valuable raw material, copper granulators help reduce reliance on traditional copper mining, conserve natural resources, and lower environmental impact.

They are widely used in recycling centers, scrap yards, and electronic waste facilities, and are suitable for a range of insulated cables, including household wires, communication cables, and industrial power lines.

Advanced models may also feature:

• Dust collection systems (for cleaner operations)

• Noise reduction designs (suitable for urban or indoor facilities)

In short, a copper wire granulator is essential recycling equipment that supports sustainability while generating profit from electrical waste.

Why use a copper wire granulator？

Choosing a copper wire granulator offers multiple economic and environmental benefits:

✅ Key Advantages

1. Profitability – Recovers high-value copper that can be resold or reused.

2. Eco-Friendly Recycling – Avoids cable burning, which releases toxic fumes.

3. Energy Conservation – Recycling copper uses far less energy than mining new copper.

4. Regulatory Compliance – Helps businesses meet environmental and waste management standards.

5. High Efficiency – Processes large volumes with minimal labor.

6. Versatility – Handles a wide variety of wires (household, industrial, communication).

7. Closed-Loop Recycling – Produces clean copper that can go directly back into manufacturing.

8. Sustainability Branding – Boosts a company’s green credentials and reputation.

👉 Whether for a small workshop or a large-scale recycling plant, a copper wire granulator is a smart investment that turns waste into profit while protecting the environment.

How to use a copper wire granulator？

Operating a copper wire granulator is straightforward but requires proper preparation and safety practices.

Step-by-Step Guide

1. Preparation

   • Remove non-recyclable materials (large joints, rubber coatings, steel parts).

   • Check machine connections, blades, and separation settings.

2. Startup & Adjustment

   • Power on the granulator.

   • Adjust feeding speed, blade clearance, and airflow intensity according to wire type and thickness.

3. Processing

   • Feed scrap wires into the hopper.

   • The crusher shreds wires into small pieces.

   • Particles pass through a vibrating screen and air separation system.

   • Copper granules are collected, while plastic insulation is separated out.

4. Quality Check

   • Inspect copper output for purity.

   • Adjust airflow or sharpen blades if needed.

   • Use an electrostatic separator (if available) for ultra-high purity.

5. Maintenance

   • Clean the dust collection system.

   • Inspect and sharpen blades regularly.

   • Lubricate moving parts and tighten bolts.

📌 Safety Tips:

• Always wear gloves, goggles, and ear protection.

• Follow the manufacturer’s manual for operation and maintenance.

• Never overload the machine with unprepared or unsuitable materials.

  Conclusion

  A copper wire granulator is a powerful solution for recycling scrap wires into valuable copper, delivering:

  • Economic gains through high-value copper recovery

  • Environmental benefits by reducing pollution and conserving resources

  • Operational efficiency with minimal labor and high output

  For businesses in recycling, electronics, or manufacturing, adopting a copper wire granulator means not only boosting profits but also contributing to a greener, more sustainable future.