Aultral Machinery Horizontal Baler Overview
Aultral Machinery is a global leader in horizontal baler manufacturing, committed to designing and innovating baling technologies. Aultral Machinery horizontal balers are known for their superior performance, durability, and efficiency, establishing a strong presence in the global baler market. The design focuses on providing fully automated baling solutions for various recyclable materials, widely used in recycling industries, waste management, corrugated box manufacturing, and plastic recycling. Whether for large-scale production lines or small recycling stations, Aultral Machinery’s machines deliver high-efficiency baling tailored to different needs.
Economical and High-Throughput Models
Aultral Machinery offers two distinct baler configurations to meet the diverse needs of various industries:
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Economical Models: These models are specifically designed for baling cardboard and are ideal for packing paper, old corrugated containers (OCC), and similar materials. Simple, efficient, and cost-effective, they are suitable for small businesses or units handling everyday recycling.
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High-Throughput Models: For large-scale enterprises requiring the processing of various materials, Aultral Machinery offers high-throughput models. These machines can switch between different materials without preparation, efficiently baling paper, plastic, OCC, non-ferrous metals, and more. High-throughput models not only provide exceptional baling capabilities but also handle complex production demands.
Baling Capacity and Performance
Aultral Machinery horizontal balers offer impressive baling performance, capable of meeting a wide range of operational requirements:
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Baling Speed: These balers operate at high efficiency, capable of baling up to 5 PET bottles per hour, making them suitable for high-density production environments.
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Compression Force: Equipped with powerful hydraulic systems, Aultral Machinery balers offer a compression force up to 190,852 psi, ensuring that each bale is compact and uniformly compressed. Whether baling cardboard, plastic, or non-ferrous metals, Aultral Machinery balers achieve quick and consistent results.
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Baling Materials: Aultral Machinery horizontal balers are designed to handle a variety of recyclable materials, including but not limited to premium paper, OCC, plastic, textiles, and all non-ferrous metals. This makes them highly popular in recycling centers and waste management facilities, capable of handling various types and sizes of waste.
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Bale Weight: Depending on the material, Aultral Machinery balers can handle bale weights ranging from 1,200 lbs to 2,100 lbs, significantly improving logistical efficiency and reducing transportation costs.
Machine Configurations and Features
Aultral Machinery horizontal balers offer a variety of configurations to ensure they meet a wide range of application needs. Here are some of the key features:
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Three Configurations:
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Horizontal Open-End Automatic Tying System: This configuration automatically completes the tying process, ensuring stability and safety during baling while reducing manual intervention.
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Automatic Wire Tying System: The automatic wire tying system enhances baling efficiency and ensures strong, neat bales.
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Horizontal Closed-End Design: This design effectively prevents materials from spilling out during baling, ensuring tightly packed bales, especially for applications requiring compact and secure bales.
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Available Models and Sizes:
Aultral Machinery offers 18 different models and sizes, with bale dimensions ranging from 30″ x 36″ x 60″ to 48″ x 36″ x 72″, accommodating businesses of all types and sizes.Bale weights range from 1,200 lbs to 2,100 lbs, meeting the needs of everything from small-scale to large-scale recycling operations.
HCE Full Ejecting Press Machine
Aultral Machinery’s HCE Series full ejecting press machine is an innovative technology within their baler product lineup. This press is especially suited for baling materials that are difficult to shear, such as plastic sheets and fabrics.
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Compaction Feature: The HCE press can compress materials below the shearing point, achieving a shear-free baling process, which is particularly effective for materials that are difficult to shear.
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Versatility: The machine allows operators to choose whether to shear the material, greatly enhancing the machine’s flexibility. With a simple operation, users can easily choose to shear or not shear materials as needed.
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Suitable Materials: The HCE press can handle plastic sheets, textiles, office paper, OCC, PET, and non-ferrous metals, showcasing its wide range of capabilities.
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Bale Size: The HCE series has bale dimensions of 48″ x 30″ x 60″, with a bale volume of 50 cubic feet. The maximum bale weight can reach up to 1,300 lbs, making it suitable for most industrial applications.
Aultral Machinery Horizontal Baler Design Philosophy
The design philosophy of Aultral Machinery focuses on “ease of use” and “efficiency”. Every baler is carefully engineered to ensure operators can quickly and safely use the machines.
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Ease of Use: Aultral Machinery emphasizes simple and intuitive operation. Even young employees (18 years and older) with proper training can quickly master machine operations. This is especially important in large enterprises and recycling stations.
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Anti-Jamming Design: In practical applications, materials often get stuck under the press head, causing production delays. Aultral Machinery machines feature a unique floor design that effectively prevents materials from entering the press plate area, minimizing the chances of jams.
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Automated Cycle: With electronic photoelectric eyes installed, Aultral Machinery balers automatically detect materials and initiate the automatic cycle. Operators only need to load the materials into the hopper, and the machine will complete the rest of the process, significantly reducing the complexity of manual operations.
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Wide Feed Opening: Aultral Machinery has designed a wide feed opening to accommodate materials of various sizes and shapes, further enhancing the machine’s versatility and preventing material jams caused by irregularly sized materials.
High-Efficiency and Energy-Efficient Design
Aultral Machinery not only focuses on baling efficiency but also incorporates numerous innovations in energy conservation and environmental sustainability. Notably, their hydraulic system’s regenerative function significantly boosts energy efficiency.
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Regenerative Hydraulic System: The regenerative hydraulic system of Aultral Machinery can increase press speed by up to 50% under minimal load, improving production efficiency and reducing electricity consumption. This regenerative hydraulic design significantly reduces operating costs and contributes to sustainable development.
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Environmental Consideration: By optimizing hydraulic systems and other energy-consuming components, Aultral Machinery reduces energy waste and minimizes carbon emissions, complying with increasingly stringent global environmental regulations.
Safety and User-Friendliness
Aultral Machinery has always prioritized operator safety, incorporating comprehensive safety features into their machine designs.
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Safe Operation: Aultral Machinery complies with the American National Standards Institute (ANSI) guidelines, ensuring that all baler operators are at least 18 years old. The machine design includes protective devices and automated systems to ensure a safe working environment for operators.
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Ease of Operation: The user interface is intuitive, allowing operators to easily master the machine’s operation. Through automation and intelligent design, Aultral Machinery balers reduce human intervention, lowering operational risks and ensuring stable machine performance.